How You Can Create Synthetic Fibers that Stand Out

The increasingly competitive landscape in the synthetic fibers market has made it essential for companies to seek opportunities to add value and create points of differentiation. This blog post is to review how color and additive solutions impact the functionality and stabilization of synthetic fibers during production and when going to market.

Define Your Goals

Differentiating your fiber products from the competition can be accomplished in a number of ways, it boils down to determining what you are trying to accomplish, and then working with suppliers to find the right solutions. For example, outdoor fabrics for awnings would require different attributes than the lining of a fleece jacket.

Color-Enhancing Solutions

Finding the right mix of polymer color and additives can be the key to unlocking new business opportunities, helping synthetic fiber producers enhance material properties and create improved efficiencies in the spinning process, which adds greater value to end customers when compared to lower-cost alternatives. To further achieve the look you are after, the following color and additives might also be considered.

Goal	Solution
Enhancing appearance	Custom colors, blacks and whites, delusterants, and optical brighteners
Extending useful life	UVA and light stabilizers
Inhibiting the spread of germs	Antimicrobials
Improving processability during spinning	Lubricants, antioxidants and heat stabilizers
Preventing ignition or spread of flame	Flame retardants
Removing static charge from fabrics	Antistatics
Enhancing performance	Moisture managers, odor absorbers, fillers, reinforcement, tracers and biodegradation

In the highly competitive synthetic fibers market, differentiation can be achieved by fine-tuning your processes and finding the right mix of color and additive solutions. By working with a trusted partner, you can effectively balance form and function that will add value to your operation—and your customers.

Americhem’s Product Development Services

Americhem is more than a supplier to the synthetic fiber industry—we’re a partner that can help enhance your existing products and bring new products to market faster. We become fully integrated in your processes to help improve efficiency and overall product quality by employing our unique value-engineering approach. For more information on best practices in the manufacture of synthetic fibers, or to learn more about Americhem’s products and services, visit Americhem.com.

Larry Campbell
Technical Development Director- Fibers
Americhem, Inc.

Why Solution Dye?: Performance Advantages

Imagine your favorite pair of socks. What makes those socks so special? It could be the color, the fit or how soft the fabric is. Whatever the reason, you want those socks to stay in good condition as long as possible.

With the solution dyeing process, the quality and color of fabrics have a longer life for a range of textiles from carpet to clothing.

The solution dyeing process integrates colorants into fiber as it is being spun. As a result, the color is dyed throughout the fiber, locking it in. The process also has numerous environmental advantages such as saving water, energy, and chemicals.

Solution dyeing produces fibers that are extremely colorfast. Since the color is evenly spread throughout the fiber, it lasts longer, in contrast with post dyed fibers which are only colored on the surface. Let’s go back to your favorite socks. If those socks are blue, they will stay blue longer. Even after you walk through the house, outside and throughout your daily activities, you will not see the color wear away. Beyond apparel, this applies to carpet, synthetic turf and other outdoor fabrics which hold their color against UV light, perspiration, and cleaning chemicals. So for example, that awning will hold up against the harsh summer sun, and you can scrub your solution dyed carpet using harsh chemicals without losing the color.

What is the benefit to colorfast products if you don’t have consistency? With solution dyeing you achieve lot-to-lot consistency. Whether you produce 20 or 20,000 products, you can see the uniformity in every product produced.

There is no doubt that the advantages of solution dyeing speak for themselves. Like your favorite socks, your appreciation for solution dyeing will endure for a long, long time.

Aubrey Barto
Marketing Intern, Americhem Inc.